Livestock farming plays a vital role in the agricultural industry, providing consumers with a source of animal protein such as meat, eggs and milk. However, raising livestock and poultry animals will inevitably result in the production of livestock and poultry remains, excreta, bedding, broken eggs, and other waste or sewage. If this waste or sewage is not properly handled, it can lead to water pollution, air pollution, mosquito and fly populations, and even public health and safety issues that could negatively impact the health of those living nearby.
Composting technique has thousands of years of history; it is a biochemical process in which microorganisms break down organic materials to produce fertilizer. Through the secretion of enzymes, microorganisms break down substances such as carbohydrates, proteins, and fats into smaller organic and inorganic molecules, including nitrates, phosphates, inorganic salts, organic acids, and humic acids. These products enhance the absorption and utilization of nutrients by plants.
Our company uses enzymes, instead of microorganisms, to decompose livestock waste. With protease, lipase, cellulase, and other enzymes, we convert organic matter into fully-rotted organic fertilizer in just 3-4 hours, which is faster than traditional composting methods. Our energy-efficient equipment heats the tank quickly, maintains a constant internal temperature, and ensures even mixing with no dead spots, resulting in consistently high-quality products. The fermentation process produces no sewage or bad odors, and the high temperatures significantly reduce insect eggs and germs, easing the environmental impact. As we benefit from nature's resources, we are committed to treating the Earth with care and promoting sustainable management practices for future generations, working together to create a better home.
- Quick processing, it only spends 3-4 hours to decompose organic matter.
- No more waste water or strong odor is produced during reacting process.
- Using high temperature for reacting to decrease the activity of pathogenic bacteria and eggs.
- The required space is lax and it's unnecessary to use huge space for stacking.
- Unlike traditional compost to decompose by microorganism, the component of Nitrogen and Carbon won't be destroyed during process to make the whole fertilizer ingredients remaining intact entirely.
Operating conditions | High temperature enzyme composting | Traditional Composting |
---|---|---|
Fermentation time | 3-4 hours | More than 180 days |
Working space | Flexible | Large area and many restrictions |
Product odor | Less odor | Dirty, smelly |
Quality | More stable | Vulnerable to weather conditions |
pathogenic bacteria | High-temperature treatment, no pathogenic insect eggs | Bacterial infection |
Closed production | Yes | Not feasible |
Plant setup | Flexible | Large area and many restrictions |
Source of pollution | Fermentation process is conducted in a closed system, minimizing the risk of contamination. | Fermentation process can result in the production of foul odors and wastewater. |
Retention of nutrients | Organic and Nitrogen fertilizer 100% retention | Organic 60%, Nitrogen fertilizer 50% retention |
Scale | Feeding capacity: 20,000~50,000 | ||
---|---|---|---|
Equipment model | 2-Ton Reactor | 3-Ton Reactor | Traditional Simple Processing |
Equipment spec. (Unit: cm) | D410*W150*H250 HP15 | D550*W180*H400 HP25 | No |
Method | High temperature enzyme composting | Solar drying and composting | |
Main materials | Raw chicken manure | ||
Moisture content of raw chicken manure | 80~90% | ||
Adjustment | Waste mushroom soil and enzymes | No | |
Adjustment ratio | 60~80 (Chicken manure): 20~40 (Mushroom soil or wood chips etc.): 2 (Enzyme) | No | |
Batch (or Lot) capacity | 900 Kg (depending on the moisture content of raw chicken manure) | 1500 Kg (depending on the moisture content of raw chicken manure) | Vulnerable to climate change, making difficult to quantify |
Effective Temp. | 80℃ | >55-60℃ | |
Batch (or Lot) time | Approx. 3-4 hours | 60~180 days, need to turn the pile several times | |
Post-fermentation humidity | approx. 35% | approx. 60% | |
Equipment area | Approx. 66 m2 | No | |
Landfill Area | Approx. 165 m2 | ||
Quantiy of equipped machine and tool | Shoveloader (49 hp) * 1 | ||
Electricity Demand | Three-phase power 220V | No | |
Quantiy of equipped machine and tool | NTD 2.38 | NTD 1.52 | - |
Pros and cons of raw chicken manure treatment | Turning agricultural and animal husbandry waste into organic fertilizers and marketing them globally has become an effective solution. Using compost on farmland helps reduce environmental pollution and fully recycles waste. It also promotes organic farming, leading to high-quality vegetables and fruits, and helps in pollution prevention, disease control, and resource recycling. This approach improves rural living conditions and supports sustainable agricultural development. | Simple drying methods can lead to mosquito and fly infestations, which spread diseases. Applying raw, unfermented chicken manure to farmland can cause soil acidification and environmental pollution, affecting rural hygiene and creating difficulties in epidemic prevention. |